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Electric Supply & Equipment
Burlington, NC, US
Source: Electric Supply & Equipment careers · View original posting
From Electric Supply & Equipment's posting. “We” and “our” refer to the employer.
As an ES&E Quality Control Technician, you will specialize in inspecting and assuring compliant processed wire and cable produced by automated equipment and personnel.
Primary responsibility to verify that all cut, stripped, crimped, labeled, and terminated wire meets ES&E quality standards, customer specifications, and industry requirements. Ensure that automated production outputs are accurate, consistent, and ready for downstream assembly in control panels and harness builds.
Inspection and Compliance
Conduct detailed inspections of processed wire and cable at defined checkpoints throughout production.
Verify cut length accuracy, strip length tolerances, and insulation integrity.
Inspect crimp quality (crimp height, insulation position, barrel compression) using micrometers, pull‑test equipment, and visual acceptance criteria.
Confirm correct terminal type, orientation, batch, and wire gauge per engineering documentation.
Validate printed or heat‑shrink labels for accuracy, placement, and legibility.
Testing and Documentation
Develop, maintain, and own the wire processing quality program, including inspection procedures, sampling plans, and test equipment usage.
Perform pull‑tests, crimp height checks, and periodic sample audits to validate machine performance.
Document test results, including measurements, test procedures, and any deviations in MES as required.
Maintain accurate records for auditing purposes.
Calibration and Verification
Manage calibration of measuring and testing equipment and maintain asset calibration log.
Machine Output Monitoring
Monitor automated equipment (cut/strip/crimp/mark machines) for output consistency and signs of drift or degradation.
Identify trends such as length variation, strip quality, crimp compression, and mark variations.
Collaboration and Communication
Work closely with engineers and production team to communicate any quality or safety concerns promptly.
Collaborate on corrective actions when deviations occur.
Communicate abnormalities promptly to Production Leads and Engineering.
Continuous Improvement
Identify areas for process improvement related to quality control.
Propose Poka Yoke (mistake proof) enhancements to streamline production while maintaining safety standards.
Recommendations for test equipment to further increase testing accuracy and efficiency.
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